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24health

FLT-04

Critical
Forklift · NMC · 40 kWh
North Yard · commissioned 2024-11-06 · 131,965 km
State of health
84.5%
Remaining life
8mo
92% conf
Fade rate
0.58%/mo
Full cycles
1,018
Resistance rise
+47%
Proj. end-of-life
2027-03-10
Degradation trajectory
SoH history + linear projection to 80.0% end-of-life
observedprojectedEoL
77%82%87%JanFebMarAprMayJunJulEnd-of-life 80%proj. 2027-03-10
APM Agent diagnosis
Idle.
Peak temp51°C
Depth of discharge95%
Internal resistance1.47×
Cycles / day1.84EFC
Maintenance triggers
4 active
Recent thermal excursionhigh
Thermal event 7d ago (peak 66°C). Inspect cooling loop and cell balance.
7d ago
Remaining useful life under 12 monthsmedium
Projected end-of-life in ~231 days. Begin procurement planning.
RUL 231d
Internal resistance climbingmedium
DC internal resistance up 47% vs beginning-of-life — power fade and heating risk.
+47% R
High charging stresslow
Charging-stress index 97/100 from fast-charge frequency and deep discharge.
97/100
Charge–discharge optimization
engine-generated actions, highest leverage first
Discharge~+103d life
Raise the reserve floor — cap depth-of-discharge near 80% (avg 88%)
Repeated deep discharge accelerates capacity fade. A 10–15% SoC reserve materially slows aging.
Charging~+40d life
Hold depot charge ceiling at 80% SoC unless full range is scheduled
Time spent at high state-of-charge is the dominant calendar-aging driver. Charge-to-need before departure.
Thermal~+140d life
Enable active pre-conditioning and cooling before fast charge; inspect coolant loop
Elevated pack temperatures and thermal excursions were logged. Keeping cells under 35°C during charge cuts fade sharply.
Balancing~+25d life
Schedule cell-balancing and a full capacity test at next service
Rising internal resistance / non-linear fade suggests cell divergence. Balancing recovers usable capacity and flags weak modules.
Inspection
Prioritise teardown inspection and plan replacement or second-life redeployment
Asset is at or near end-of-first-life. Grid-storage second life can recover residual value below 80% SoH.
Thermal event log
26 total · 6 months
DateWhenTriggerPeak temp
2026-07-157d agoCell imbalance55.5°C
2026-07-139d agoFast charge56.4°C
2026-07-0913d agoCell imbalance56.3°C
2026-07-0814d agoCell imbalance65.1°C
2026-06-072mo agoHigh load53.5°C
2026-05-302mo agoFast charge65.7°C