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39health
FLT-07
CriticalForklift · LFP · 28 kWh
Harbor Depot · commissioned 2024-11-23 · 113,944 km
State of health
85.4%
Remaining life
1.3y
92% conf
Fade rate
0.35%/mo
Full cycles
952
Resistance rise
+53%
Proj. end-of-life
2027-10-30
Degradation trajectory
SoH history + linear projection to 80.0% end-of-life
observedprojectedEoL
Peak temp54°C
Depth of discharge91%
Internal resistance1.53×
Cycles / day2.02EFC
Maintenance triggers
3 activeRecent thermal excursionhigh
Thermal event 5d ago (peak 65°C). Inspect cooling loop and cell balance.
5d ago
Internal resistance climbingmedium
DC internal resistance up 53% vs beginning-of-life — power fade and heating risk.
+53% R
High charging stresslow
Charging-stress index 98/100 from fast-charge frequency and deep discharge.
98/100
Charge–discharge optimization
engine-generated actions, highest leverage first
Discharge~+95d life
Raise the reserve floor — cap depth-of-discharge near 80% (avg 86%)
Repeated deep discharge accelerates capacity fade. A 10–15% SoC reserve materially slows aging.
Charging~+40d life
Hold depot charge ceiling at 80% SoC unless full range is scheduled
Time spent at high state-of-charge is the dominant calendar-aging driver. Charge-to-need before departure.
Thermal~+140d life
Enable active pre-conditioning and cooling before fast charge; inspect coolant loop
Elevated pack temperatures and thermal excursions were logged. Keeping cells under 35°C during charge cuts fade sharply.
Balancing~+25d life
Schedule cell-balancing and a full capacity test at next service
Rising internal resistance / non-linear fade suggests cell divergence. Balancing recovers usable capacity and flags weak modules.
Inspection
Prioritise teardown inspection and plan replacement or second-life redeployment
Asset is at or near end-of-first-life. Grid-storage second life can recover residual value below 80% SoH.
Thermal event log
32 total · 6 months| Date | When | Trigger | Peak temp |
|---|---|---|---|
| 2026-07-17 | 5d ago | Fast charge | 62.6°C |
| 2026-07-16 | 6d ago | High ambient | 57.2°C |
| 2026-07-07 | 15d ago | Fast charge | 63.4°C |
| 2026-07-05 | 17d ago | Fast charge | 58.1°C |
| 2026-07-04 | 18d ago | High ambient | 55.5°C |
| 2026-07-02 | 20d ago | Fast charge | 57.9°C |